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compound fertilizer extrusion machines

  • USD 5,000 - 100,000 / Set  
  • 1 Set/Sets
  • Shanghai
  • US $ 5,000 - 100,000 / Set
  • 1 Set/Sets
  • 10 Set/Sets per Month
  • Compound Fertilizer Extrusion Machines,High Quality Extrusion,Granulation Plant,Npk Dry Granulation Plant
  • Supplier - Changzhou Fuyi Drying Equipment Co., Ltd.
  • China (Mainland)China (Mainland)
  • US$1 Million - US$2.5 Million
  • 11 - 50 People
  • Manufacturer
  • North America,South America,Eastern Europe,Southeast Asia,Oceania,Mid East,Eastern Asia,Western Europe
  •   
  • Mr.
  • 86-519-88357223
Post Date : December 12
Product Details
Company Profile

Item specifics

Shanghai
US $ 5,000 - 100,000 / Set
1 Set/Sets
10 Set/Sets per Month
L/C,T/T

Specifications

1) low energy consumption:15kw (main unit)
2) uniform round granules
3)dry process
4) capacity: 1t/h

NPK Dry Granulation Plant :

compound fertilizer extrusion machines

 

Summary

  • Offers higher bulk specific gravity. (Materials can be processed without being bulky.)
  • Maintains stability of bulk specific gravity.
  • Improves liquidity. (It facilitates constant feeding, weighing, and others.)
  • Eases the system handling.
  • Prevents materials from scattering (i.e., improves the working environment).
  • Facilitate mixing of materials.
  • Provides smooth melting of materials (in other words, hardly forms lumps of materials

Features

  • Simplified manufacturing process
    By dry-process granulation, you require no humidification and drying stages.
  • Minimal transformation
    This system is the best-suited to granulate materials which are unstable to water or solvent and subject to thermal transformation.
  • High-density products
    By compaction with pressure rollers, you can produce high-density particles and granulated powder.
  • High compression force
    The Kurimoto High-pressure Type Roll Compactor offers larger compression force, enabling you to produce high-density and high-intensity products.
  • Soft granulation
    Even though the hydraulic cylinder is used to apply compression force, since the operative pressure of the hydraulic cylinder can be easily adjusted, you are able to reduce the compression force for soft granulation.
  • Incorporation of high-performance screw
    The screw performance exerts a significant influence upon the granulating capability of the Roll Compactor.
    The Roll Compactor has a high-performance screw, which have materials intruded between the rolls to facilitate de-gassing.
  • Efficient crushing and granulation
    By freely varying combination of breakers, several types of granulators for fine particle and sizing use, and granulators with screen, you can efficiently get a target particle size.

 

Main technical index
Motor power: 15kw
Reducer: Adopts hard tooth surface dedicated reducer
Press roll:  Forged with alloy steel, heat treatment in special process, the surface of the press  roll can  be plated with hard chromium to have rustproof and wear-resistant treatment.
Hour output:  Oblate shape 900-1300 kg/h, irregular shapes 200-500 kg/h
Rate finished product: Oblate shape 60-90%, irregular shapes 30-60%
Pellet dia.: 3.8, 4.5, 5.0, 5.5, 6.0, 6.5, 8, 10mm
Shapes of pellets: Oblate, irregular, strip and slice
 Inorganic moisture content: 2-5%, Moisture content of organic material around 6-12
Working temperature: Normal temperature

 

Granulating production line:

compound fertilizer extrusion machines

 

compound fertilizer extrusion machines

 

compound fertilizer extrusion machines

 

 Final products

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compound fertilizer extrusion machines

 

Company Related ProductsView the Seller's Products
fertilizer compaction npk compactor machinery

fertilizer compaction npk compactor machinery

fertilizer compaction npk compactor machinery

1. Graphite particles, easily transported.
2. The strength of graphite granules is higher than usual.
3. Big breakthrough

 

 

Graphite Granulator

  Working theory

 

Two rollers rotate in reverse, materials between rollers are extruded, the intermedia products are bar shape / sheet, then the crusher will crush the bar shape products into irregular granules, finally  using sieve machine to sieve standard products, non- standard products will be recycled mix with new material for the next granulating process.

  

Dry Roll Press Granulator.jpg

    1,Graphite granulator, rollers with a newly developed model, after processing the graphite powder into semicircle-shaped.

 

    2,The size of graphite particles which has been put into production is 12*14; the specific size can be adjusted according to customer requirements. And the strength of graphite granules ≥28N.

 

    3,The graphite powdery is very smooth, very light and not easy to transport, granulation into pellets, the strength of the particles also enhanced, but also easy to transport, and can effectively reduce the cost of transportation, this is a major breakthrough in graphite forming.

 

Technical parameters

 

Model

DH240

DH360

DH450

DH650

Roller diameter (mm)

φ240

φ360

φ450

φ650

Valid usable width (mm)

80

170-230

190-280

290-330

Roller speed (rpm)

15,20,26,32

14,18,24,30

10-25

10-25

Max forming pressure (KN)

320

800

1300

2100

Max rolled sheet thickness(mm)

4

8

12

16

Rolled sheet output*(kg/h)

300

1600

3000

6000

Granular size (mm)

0.5-6

0.5-6

0.5-6

0.5-6

Finished product output (Kg)

180

900-1300

1800-2500

3500-4000

Main unit power (KW)

7.5

30-37

55-75

90-110

Total installed capacity (KW)

20

55

90

175

External dimension (mm)

1500×1300

×2200

2350×2000

×2600

2600×2200

×2900

3600×2800

×3200

Total weight (t)

7

10

15

25

Notice: Rolled sheet output, finished product output is reference values and the screen is determined according to the nature of the materials.

  

   

  image002.jpg        510613607_1263033006       510613608_1263033006

 

 

DH240-07

 

 

 

 Granulating Process

 

14

DH450-3-1

 

Delivery

 

8 7

Detail more >>
granulated compound npk fertilizer plant

granulated compound npk fertilizer plant

granulated compound npk fertilizer plant

Dg series double roller granulaor adopts no-drying process granulating at normal temperature and once forming.

 DH series dry roll press granulator adopts dry rolling technology to compress the powdery materials with moisture content ≤ 5% into pieces or tablets, then going through the processes of breaking into pellets and screening to make the lump materials into pellet materials that meet the requirements of application. Dry roll press granulator mainly depends on the manner of external pressure to force the material going through the clearance between the two relatively turning rolls to compress into laminar particles. During course of roller pressing, the real density of the materials can increase 1.5-3 times thus reaching certain demands to pellet strength.

14

Product—Screen-Undersize-Fresh Feed-Roller press- Overflow---Crusher

Solids in the gap between two counter-rotating smooth or profiled rollers.

The produced material ribbon, called sheet, is an inter mediate product from which the final granular product is produced by crushing and screening processes.

This process is used for reducing dust emissions, improving the metering characteristics of components, and avoiding segregation problems.

Compaction is nearly always carried out without using binding agents.

 

 

 

The compaction process is traditionally used for the production of fertilizers in the form of single-component fertilizers(e.g.KCL) or mixed (NPK) fertilizers.

The technology also covers many applications in the chemical industy.

The granulate production capacity depends on product grain size and the machine types selected foe subsequent crushing and screening. For the most common applications the product yield is between 25 and 50%.

DH650-3

 

DH450-21

DH360 granulator-mixer.jpg

 

Final Products

 

Dolomite01  compound fertilizer-04  Micronutrient fertilizer 01 compound fertilizer-04 Borax01 Boric04-

 

 

Applied materials:

1. Fertilizers:

potassium sulfate, potassium chloride, the Russian Red K, NPK fertilizer, ammonium chloride, potassium nitrate, MAP, DAP, ammonium sulfate, ammonium bicarbonate.

2. Powders:

antioxidant,bromochlorohydantoin,sodiumcyanide,sodiumdichloroisocyanurate, sodium TCCA, cyan uric acid, calcium hypochlorite, zinc oxide, lead oxide, potassium carbonate, carbonate strontium, calcium chloride, dicalcium phosphate, sodium metasilicate, is sodium silicate, cryolite, aluminum fluoride, brake powder, rubber additives, silica, calcium aluminate, TSP, SSP, carnallite stone, phosphate rock, metal powder, fillers, feed additives, arsenic porphyry insects, nicotinic acid, nicotinic acid amine, pharmaceutical intermediates, steel-making additives, melting agent, swelling, alumina powder, phosphogypsum, gypsum, benefication agent, environmental protection materials.etc.

 Delivery

 

10 8

 

 Clients Installation Site

08 Ukraine installation site 15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Detail more >>
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