Related Searches : AAC Block Production Lineaac block making productionaac block production plantAAC production line/AAC plant/AAC block machineAAC Concrete Block Production LineAutomatic AAC block production line

AAC block production process

  • USD 200,000 - 1,500,000 / Set  
  • 1 Set/Sets
  • Tianjin Shanghai Qingdao
  • US $200,000 - 1,500,000 / Set
  • 1 Set/Sets
  • 50 Set/Sets per Year
  • Aac Block Production Process,High Quality Autoclaved Aerated Concrete Aac Line,Aac Block,Aac Plant
Post Date : December 19
Product Details
Company Profile

Item specifics

Tianjin Shanghai Qingdao
US $200,000 - 1,500,000 / Set
1 Set/Sets
50 Set/Sets per Year
L/C,T/T,Western Union

Specifications

ISO9001CE;
Full automatic;
20000~300000m3/y;
Direct manufacturer;
Offer installation and training.

AAC block production process

AAC (autoclaved aerated concrete) brick

AAC brick raw material: Fly ash or sand, cement, quicklime, gypsum, aluminum powder.

Power:250~1250KvA.

Certificate: ISO/CE/CIECC

Style: automatic.

Method: Hydraulic pressure.

Capacity:30000-300000m3/annual.

The porous rate:70-80%.

Density: 400-700kg/m(concrete usually:1600-2400 kg/m)

Block size: length 600mm,

width 100/125/150/200/250/300mm,

 height 150/200/250/300mm.

fly ash style aerated block raw material proportion table

name

unit

Cement lime fly ash

flash

%

65-70

cement

%

6-15

lime

%

18-25

gypsum

%

3-5

Aluminum powder paste(600kg/m3)

1/10000

8

Water & material rate

 

0.60-0.65

Casting system

OC

36-40

Aluminum mixing time

S

30-40

Sand style aerated block raw material proportion table

Name

Unit

Cement Lime Sand

Sand

%

55-65

Cement

%

10-20

Lime

%

20-30

Gypsum

%

2-3

Aluminum powder paste(600kg/m3)

1/10000

8

Water & material rate

 

0.65-0.75

Casting system

OC

35-38

Aluminum mixing time

S

30-40

AAC block production process AAC block production process AAC block production process AAC block production process AAC block production process

 

Equipment: Store raw materials, grinding machine, mixing machine,molding maching, curing, roll-over hanger ,cutting machine, autoclave, crane, transporting etc.

AAC(aerated autoclave concrete) is made from silicon material(silica sand, or recycled fly ash and silica gangue) and calcium material(lime, cement), mixing with foaming additive(aluminum powder),batching with water, the reaction between aluminum and concrete causes hydrogen bubbles to form, expanding the concrete to about five times of its original volume. It is made into the porous silicate products by the processes of concreting,rolling-over,cutting and autoclaving.

To manufacture AAC brick, cement is mixed with lime, silica sand, or recycled fly ash, water, and aluminum powder or paste. Material slurry can be held in the combination of the mould and the side plates, after setting, curing and foaming, it can be solidified into the blank.The side plate can bear the blank which shall be cut by the cutting machinery, and fed into the autoclave to be hardened together with the hardening car.The slurry is poured into moulds where a chemical reaction occurs, the reaction between aluminum and concrete causes hydrogen in the mould for 45minutes, the high closed porous AAC unit is cut to size and formed by steam-curing in autoclave for 10 to 12 hours. The result is a non-organic, non-toxic, airtight material that can be used for wall, floor and roof panels,blocks.

With abundant air cells and porous unit inside the aerated brick, it has good performance of heat insulation and preservation. In addition, the most prominent advantage is its plasticity. Due to the lightness and the lower hardness, AAC units are availabe in numerous shapes and sizes according to the real construction usages and customer’s requirements

 

 

Company Related ProductsView the Seller's Products
Full automatic AAC brick making machine in Indonesia

Full automatic AAC brick making machine in Indonesia

Full automatic AAC brick making machine in Indonesia

AAC brick production line ,block machine,AACplant
Germany machine technology
ISO9001/CE machine
20 years exp

(brick machine)AAC brick production line ,block machine,AACplant

Full automatic AAC brick making machine in Indonesia    

1.introduction

    Areated concrete block (light block ) is the light and porous buidling material. It has light keeping temperature cant burn and other advantages.it can be made into many kinds of bricks for example:600×200×100,80×80×180,240×115×53,600×200×125),they could be used industry building and common building.they are more and more popular in the world.in the future,they will replace the Clay brick completely.

                Full automatic AAC brick making machine in Indonesia

2.Advantages

    1 light weight ,Areated concrete density is usually 400-700kg/m3,(according the market in produce ),same as 1/3 of clay block and  1/5 common concrete.So use the Light block can reduce the weight of the build more,and also reduce the  beam of roof and pillar press best.then you can see,it can save the material and cost,it also fighting shaking.

     2keeping temperature It has many are porous,the delivery hearting coefficient is 0.9-0.22W/(mk),the same as  1/4 or 1/5 of clay brick,so it is best  materials now in the world.

have many kinds material,have lowest waste

Full automatic AAC brick making machine in Indonesia 

Main Material:coal ash sand waste mine material coal stonestone dust and other silicon materials.

 

1 Product weight is according to 600kg/m3 to control.

2 annual capacity 200,000M3.

3 set raw  material proportion: cement 6.5%, raw lime 23%, flyash 68%, gypsum 3%, aluminum paste powder 350g/M3.

4  water and material rate 0.631

5  one mould product 2.88M3

6  Casting slurry cycle time 5-6 minutes, cut cycle time 5 minutes.

7  casting slurry temperature 38-42 degree

8  body quiet stop. Time is 1.5-2.5housr, temperature 50-90 degree, after quiet stop body strength is 0.15-0.18Mpa

9  Steam curing cycle time, come in and out autoclave about 0.5hour, steam curing cycle time about is 6 hours/1.6Mpa, total 6.5 hours.

10.Cement lime fly ash style aerated block raw material proportion

Detail more >>
AAC Block Machine Line to Produce light blocks

AAC Block Machine Line to Produce light blocks

AAC Block Machine Line to Produce light blocks

AAC brick production line ,block machine,AACplant
Germany machine technology
ISO9001/CE machine
20 years exp

AAC Block Machine Line to Produce light blocks

Autoclave:

This machine is suitable for steam-cured sand lime brick, fly ash brick, air-entrained concrete building block and other autoclaved products.

 

Specification of Autoclave:

Model 

Inside 

Diameter 

(m)

Work 

Pressure 

(Mpa)

Work 

Temperature 

(°) 

Design 

Pressure 

(Mpa)

Design 

Temperature(°) 

Work 

medium

 L 

(mm)

W

 (mm)

 H 

(mm)

FGZCS 1.0-1.65*21

Φ1.65

1

183

1.1

187

Saturated
Steam

21650

2619

2595

FGZCS 1.3-1.65*21

Φ1.65

1.3

195

1.4

198

21650

2619

2595

FGZCS  1.0-2*21

Φ2.0

1

183

1.1

187

22300

2965

3225

FGZCS  1.0-2*29

Φ2.0

1

183

1.1

187

30300

2965

3225

FGZCS  1.3-2*21

Φ2.0

1.3

195

1.4

198

22300

2980

3240

FGZCS  1.5-2*21

Φ2.0

1.5

201

1.6

204

22308

3049

3336

FGZCS  1.0-2.5*24

Φ2.5

1

183

1.1

187

25560

3214

3967

FGZCS  1.3-2.5*24

Φ2.5

1.3

195

1.4

198

25560

3254

4017

FGZCS  1.5-2.5*29

Φ2.5

1.5

201

1.6

204

30560

3304

4067

FGZCS  1.5-2.85*26

Φ2.85

1.5

201

1.6

204

27754

3580

4493

FGZCS  1.5-2.85*39

Φ2.85

1.5

201

1.6

204

40754

3580

4493

FGZCS  1.5-3.0*26

Φ3.0

1.5

201

1.6

204

26925

3650

4842

FGZCS  1.5-3.2*30

Φ3.2

1.5

201

1.6

204

32220

3880

6120

 

PLC control on the whole process of heating, insulation and cooling. automatic temperature control.

This steam sterilizer is widely used for the high-perature sterilization in foodstuff, beverage, soft can, medical needle etc. Especially second sterilization for foodstuff which packed in pouch or box.

 

Stainless steel 304 is the main material, which accords with food santitation request.

 

AAC Block Machine Line to Produce light blocks


PLC control on the whole process of heating, insulation and cooling. During the sterilizing, This retort adopts automatic temperature and pressure record, circulation flow display, automatic control of water level.


Retort adopts huge flux of circulate hot water in heating. top straying and waving shower, decentralizing foodstuff soft packing fixed by layer. which is speedy thermal diffusion and uniform heat transmission.

Sterilizer adopts the hydraulic drive to start and stop pot door, and chain transmission in and out for material

  AAC Block Machine Line to Produce light blocks

Detail more >>
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