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Rubber Batch Off Unit And Batch Off Cooler Equipments

  • USD 1,000 - 15,000 / Set  
  • 1 Set/Sets
  • Qingdao Port
  • US $1,000 - 15,000 / Set
  • 1 Set/Sets
  • 30 Set/Sets per Month
  • High Quality Batch Off Line,Batch Off Cooler Equipments,Batch Off Cooler Line,Qingdao Qishengyuan Machine Making Co
Post Date : December 22
Product Details
Company Profile

Item specifics

Qingdao Port
US $1,000 - 15,000 / Set
1 Set/Sets
30 Set/Sets per Month
L/C,T/T

Specifications

Rubber Batch Off Unit And Batch Off Cooler Equipments
1.Cooling system with high reliablity and low noise
2. High productivity

Rubber Batch Off Unit And Batch Off Cooler Equipments

                                                                     

1. Working condition:

1.1 Machine application: The rubber sheet from the Calendar or Twin Screw Extruding

Sheeter, soaked, cooled, dryed etc.

1.2 Machine using condition: highest temperature 40°C, lowest temperature 5°C, highest relative humidity 95%.

1.3 Power: AC380/220,50Hz,   cooling water pressure: 0.4MPa,  cooling pressure 0.7~0.8MPa

2.  Application:

This is the downstream auxiliary to the internal mixer or the despersion mixer. It works with the twin-screw roller-die extruder or sheeting mill and is designed to perform continuous operations of rubber slab conveying, separant applying, air cooling, drying, cutting and wig-wag stacking.

3. Features:

A. Integrating the operations of separant applying, air cooling, cutting and wig-wag staking, realizing continuous working and high-efficiency production.

B. Dipping slab for separant applying to achieve uniform applying and not polluting.

C. Long air-cooling time brings about good cooling effect.

D. Fixed-length cutting and adjustable cutting length.

E. PLC technology and invertor adjsutment are adopted, easy for full-process control.

 

 

Rubber Batch Off Unit And Batch Off Cooler Equipments

3. Main technical specification 

 

Model

Item

XPG-600

XPG-800

XPG-900

Max. rubber sheet width

mm

600

800

900

The thickness of the rubber sheet

mm

4-10

4-10

6-12

Rubber sheeting temperature over room temperature after cooling

°C

10

15

5

Linear speed of taking-in conveyer

m/min

3-24

3-35

4-40

Linear speed of sheet hanging bar

m/min

1-1.3

1-1.3

1-1.3

Hanging height of the sheet hanging bar

m

1000-1500

1000-1500

1400

Number of cooling fans

Set

12

20-32

32-34

Total power

kW

16

25-34

34-50

 

Dimensions

L

mm

14250

16800

26630-35000

W

mm

3300

3400

3500

H

mm

3405

3520

5630

Gross weight

t

~11

~22

~34

 

 
Some photos for you reference:
 
Rubber Batch Off Unit And Batch Off Cooler Equipments
 
Rubber Batch Off Unit And Batch Off Cooler Equipments
 
 
 
Rubber Batch Off Unit And Batch Off Cooler Equipments
 
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2.Rugged construction
3.Trouble-free performance
4.ISO9001

     Rubber Cracker Mills XKP-560 with CE Certification  

 

 

Major Construction Details 

 

» Rolls : Alloy Chilled Cast Iron rolls with grooved teeth with hardness 510 ~ 550 BHN. The Rolls are mirror finished & polished, duly grinded and are hollowed for cooling. 

 

»Roll Clearance Adjusting Unit :NIP adjustment at two roller ends is done manually 

using two separate screws attached to the bearing housing body.

 

» Roll Cooling : Through universal funnel type drop tray System for water 

circulation and roll cooling.

 

» Journal Bearing Housing : Heavy Duty Steel Casting Housing fitted with Anti 

Friction Roller Bearings.

 

» Lubrication : Manual / Motorized Grease pump for lubrication of Anti Friction 

Roller Bearings fitted in dust sealed housing. 

 

» Stand Frame & Apron (Cap) : Heavy Duty Steel Casting / Steel Fabricated.

 

» Base Frame : Common base frame, heavy duty Steel fabricated of Double Channel and MS plate accurately machined for fitment of auxiliary equipment.

 

» Gearbox : Helical Reduction Gearbox Greaves/ Shanti make direct coupled 

with Motor and Pinion Drive Shaft

 

» Electric Control Panel : Star Delta Electric operating panel with Voltmeter, Ampere meter Overload protection relay, 3 Phase Indicator and Emergency Stop Switch.

 

Uttam offers Automation System for Cracker Mill / Grinder Mill as per the size of the machine.

 

Application of Crumb Rubber in different industries: 

 

The tyre crumb powder is an international products. It measures in size of powder particles. Measured in micron or mesh sizes. 30 mesh size is commonly used size. There are more than 300 products manufactured globally with tyre crumb, some of them are:

 

Tyre Industry, Automobile Parts, Hose Pipes, Floor Mats, Conveyor Belts, V-Belts, Footwear, Rubber Sheets, Rubber Tiles, Moulded Rubber goods, Reclaim Rubber, Landscaping, Sports Industry, Electric Shock Absorber Sheets. Rubberrization of Roads and many more&.

 

 

Photos

 

No.1 

  Rubber Cracker Mills XKP-560 with CE Certification

 

No.2

Rubber Cracker Mills XKP-560 with CE Certification 

 

  

Technology parameters:

 

Technical parameter \ Type 

XKP-400

XKP-450

XKP-560

Front roll diameter(mm)

400

450

560

Rear roll diameter(mm)

400(Groove roller)

450(Groove roller)

510(Groove roller)

Working length of rolls
(mm)

600

650

800

Front roll surface speed
(m/min)

17.32

23.2

25.56

Friction ratio 

1:1.38

1:1.38

1:1.30

Max.nip(mm)

8

8

15

Motor power (kw)

45

55

75

Overall dimension :Length×Width×Height
(mm)

3950×1800
×1780

4770×1846
×1835

5064×2284
×1978

 

 

 

 

Detail more >>
Rubber Mixing Mills XK-250 /Two Roll Open Mixing Mill

Rubber Mixing Mills XK-250 /Two Roll Open Mixing Mill

Rubber Mixing Mills XK-250 /Two Roll Open Mixing Mill

Open Mixing Mill
1.Excellent quality
2.Moderate price
3.ISO9001-2008
4.CE Certification

 Rubber Mixing Mills XK-250 /Two Roll Open Mixing Mill 
 
Picture: 
 
No.1
Rubber Mixing Mills XK-250 /Two Roll Open Mixing Mill

 

No.2

Rubber Mixing Mills XK-250 /Two Roll Open Mixing Mill

 

No.3

Rubber Mixing Mills XK-250 /Two Roll Open Mixing Mill

 

Features:

1.The rollers are made of chilled cast iron, designed with overload protection and emergency stop.

 

2.Roll type includes hollow and smooth-surface roll, hollow and grooved-surface roll, drilled and smooth-surface roll, hollow and cavity-processed roll.

 

3.Most rolls adopt rolling bearings.

 

4.Pedestal of machine is divided into holistic type and separated type.

 

5.Hydraulic nip adjustment system is equipped for user to select.

 

Main Technical Parameters:

 

 

 Model

Technical

Parameters

 

XK-250

 

XK-360

 

XK-400

 

XK-450

 

XK-550

Diameter of roller

250mm(10#)

360mm(14#)

400mm(16#)

450mm(18#)

550mm(22#)

Working length of front roller

620mm

900mm

1000mm

1200mm

1500mm

Working speed of front roller

14.9m/min

17.4m/min

22.1m/min

24.3m/min

28.6m/min

Speed Ratio of Front and Back Rollers

1:1.1

1:1.27

1:1.27

1:1.27

1:1.29

Max.Gap

8mm

10mm

10mm

10mm

15mm

Roller Adjustment Method

Manual

Manual

Manual

Manual or Electric

Manual or Electric

Batching capacity

10-15Kg

20-25Kg

25-35Kg

30-50Kg

 

50-60Kg

Main Motor Power

15Kw

30Kw

45Kw

55Kw

90/110Kw

Main Motor Revolution

730r/min

980r/min

740r/min

980r/min

740r/min

Speed Reducer

Cycloidalpin Gear Speed Reducer

Planetary Hardened-gear Speed Reducer or Dual-output Hardened-gear Speed Reducer

Speed Ratio

35

49.7

38

47.2

34.65

Dimension

3400*1270*1620mm

4140*1770*1700mm

4490*1770*1750mm

5570*1900*1750mm

6260*2330*1780mm

Weight

4200Kg

7600Kg

9000Kg

11500Kg

20000Kg

 

 

 

 

 

 

 

Detail more >>
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