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CNC Full Automatic Transformer Core Cutting Machine

  • USD 460000 - 500000 / Set  
  • 1 Set/Sets
  • China (Mainland),Jiangsu
  • 40mm
  • less than 240ms
  • 1, 2, 3, 4, 5, 6, 7
  • Tag:CNC silicon steel cut-to-length line with step-lap, silicon steel cutting machine, CNC transformer core cutting machine, silicon steel cut-to-length line
  • Supplier - Nantong Zhenhuan Trade Co., Ltd.
  • China (Mainland)China (Mainland)
  • US$2.5 Million - US$5 Million
  • Manufacturers
  • North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
  •     
  • skype
  • Mr.Franks
  • 86-513-80558995
Post Date : August 03
Product Details
Company Profile

Item specifics

China (Mainland),Jiangsu
40mm
less than 240ms
1, 2, 3, 4, 5, 6, 7
carbide alloy
400-3500mm
BHX-600
+/-0.025 degree
more than 1,200,000 times before grinding
+/-0.2mm
Zhenhuan
60-620mm
0-240m/min
less than 0.02mm
New

Specifications

CNC transformer core cutting machine with step-lap is full automatic, cut transformer laminations in different shape and length, with hole punch and notches online.

CNC transformer core cutting machine with step-lap is designed similar to Georg line, specially equipped with column stacking function.

I Lamination strips can be cut by this CNC transformer core cutting machine with step-lap:

lamination strips cut by the compact transformer core cutting machine

II Main features of CNC transformer core cutting machine with step-lap:


1) Full automatically, from decoiling to stacking, only three operators are needed

2) Good & reliable punching/shearing power: imported hydraulic servo control, quick speed, low noise and long life

3) Good & reliable feeding power: big torque AC servo motor, quick responding, high positioning precision, low noise, low braking heat loss, long life

4) Track positioning: servo motor pulling ball screw, linear guide positioning, quick, accurate, convenient; automatically memberizing track width.

5) Movement control: adopts advance PCC controller, Ethernet Powerlink communication technology, massly reduces wire connection and so raise the reliability, stability and realtime ability of the system; remote control and diagnosis

6) Simple & intuitive operation: choose strip shape and input sizes and dimensions on the touch screen

7) Adopts inverted-support collecting method which can collect and order 5m long strips and reduces the vibration, thus reduces affects to magneting performance of CRGO strips during processing.

8) Equipped with Step-Lap function, step-lap quantity can be 7.

9) Imported world famous brand parts, such as linear rail, ball screw, bearings, etc., assure machine long life

III Composition of the CNC transformer core cutting machine with step-lap:

1) Double-head hydraulic expansion decoiler, inverter control, automatic decoiling

2) Automatic servo feeding system

3) Servo controlled O-shape punching press

4) V-shape punching press, servo controlled transverse feeding

5) 45°electric shear, servo control, central positioning

6) 135°electric shear, servo control, central positioning

7) Track positioning device

8) Flat belt transmitting device

9) Collecting system (servo positioning, magnet absorbing)

10) Double-layer unloading car

11) Electric control system, and control box

12) Pneumatic system

IV Layout of the CNC transformer core cutting machine with step-lap:


layout of CNC silicon steel cut to length line with step lap

V Main technical data of the CNC transformer core cutting machine with step-lap:

Type

BHX-400

BHX-600

BHX-900

CRGO coil width

40-440mm

60-620mm

80-920mm

Cutting length

250-2500

400-3500

500-5000

CRGO thickness

0.23-0.35

0.23-0.35

0.23-0.35

Cut-to-length precision

±0.2mm

±0.2mm

±0.2mm

Burr height

≤0.02mm

≤0.02mm

≤0.02mm

Cutting angle precision

±0.025°

±0.025°

±0.025°

Feeding Speed

0-240m/min

0-240m/min

0-240m/min

One cut duration

≤200ms

≤200ms

≤200ms

Cutting/punching tool life

1,200,000 times before grinding

Max. step-lap stroke

40mm

40mm

40mm

Step-lap quantities

1, 2, 3, 4, 5, 6, 7

Positioning method

Central line positioning

Strip collecting method

Inverted support type, auto stacking

HMI

10.4'' VGA color TFT display and 44 function keys and 20 system keys

Total electric power

20kw

30kw

35kw

Line occupation (LxWxH)

15m×5m×2m

18m×6m×2.5m

22m×6m×2.5m

VI HMI displaying demo of the CNC transformer core cutting machine with step-lap:

HMI displaying of CNC silicon steel cut-to-length line with step-lap

VII Photos of the parts in the CNC transformer core cutting machine with step-lap:

automatic column stacking device of the CNC silicon steel cut-to-length line with step-lap

Company Related ProductsView the Seller's Products
CNC Silicon Steel Cut-to-length Line with Step-lap

CNC Silicon Steel Cut-to-length Line with Step-lap

CNC Silicon Steel Cut-to-length Line with Step-lap

CNC silicon steel cut-to-length line with step-lap is full automatic, cut transformer laminations in different shape and length, with hole punch and notches online.

CNC silicon steel cut-to-length line with step-lap is designed similar to Georg line, specially equipped with column stacking function.

I Lamination strips can be cut by this CNC silicon steel cut-to-length line with step-lap:

lamination strips cut by the compact transformer core cutting machine

II Main features of CNC silicon steel cut-to-length line with step-lap:

1) Full automatically, from decoiling to stacking, only three operators are needed

2) Good & reliable punching/shearing power: imported hydraulic servo control, quick speed, low noise and long life

3) Good & reliable feeding power: big torque AC servo motor, quick responding, high positioning precision, low noise, low braking heat loss, long life

4) Track positioning: servo motor pulling ball screw, linear guide positioning, quick, accurate, convenient; automatically memberizing track width.

5) Movement control: adopts advance PCC controller, Ethernet Powerlink communication technology, massly reduces wire connection and so raise the reliability, stability and realtime ability of the system; remote control and diagnosis

6) Simple & intuitive operation: choose strip shape and input sizes and dimensions on the touch screen

7) Adopts inverted-support collecting method which can collect and order 5m long strips and reduces the vibration, thus reduces affects to magneting performance of CRGO strips during processing.

8) Equipped with Step-Lap function, step-lap quantity can be 7.

9) Imported world famous brand parts, such as linear rail, ball screw, bearings, etc., assure machine long life

III Composition of the transformer lamination step-lap cutting machine:

1) Double-head hydraulic expansion decoiler, inverter control, automatic decoiling

2) Automatic servo feeding system

3) Servo controlled O-shape punching press

4) V-shape punching press, servo controlled transverse feeding

5) 45°electric shear, servo control, central positioning

6) 135°electric shear, servo control, central positioning

7) Track positioning device

8) Flat belt transmitting device

9) Collecting system (servo positioning, magnet absorbing)

10) Double-layer unloading car

11) Electric control system, and control box

12) Pneumatic system

IV Layout of the transformer lamination step-lap cutting machine:

layout of CNC silicon steel cut to length line with step lap

V Main technical data of the CNC silicon steel cut-to-length line with step-lap:

Type

BHX-400

BHX-600

BHX-900

CRGO coil width

40-440mm

60-620mm

80-920mm

Cutting length

250-2500

400-3500

500-5000

CRGO thickness

0.23-0.35

0.23-0.35

0.23-0.35

Cut-to-length precision

±0.2mm

±0.2mm

±0.2mm

Burr height

≤0.02mm

≤0.02mm

≤0.02mm

Cutting angle precision

±0.025°

±0.025°

±0.025°

Feeding Speed

0-240m/min

0-240m/min

0-240m/min

One cut duration

≤200ms

≤200ms

≤200ms

Cutting/punching tool life

1,200,000 times before grinding

Max. step-lap stroke

40mm

40mm

40mm

Step-lap quantities

1, 2, 3, 4, 5, 6, 7

Positioning method

Central line positioning

Strip collecting method

Inverted support type, auto stacking

HMI

10.4'' VGA color TFT display and 44 function keys and 20 system keys

Total electric power

20kw

30kw

35kw

Line occupation (LxWxH)

15m×5m×2m

18m×6m×2.5m

22m×6m×2.5m

VI HMI displaying demo of the CNC silicon steel cut-to-length line with step-lap:

HMI displaying of CNC silicon steel cut-to-length line with step-lap

VII Photos of the parts in the CNC silicon steel cut-to-length line with step-lap:

automatic column stacking device of the CNC silicon steel cut-to-length line with step-lap

Detail more >>
CNC Transformer Lamination Cut-to-length Line with Swing Shear

CNC Transformer Lamination Cut-to-length Line with Swing Shear

CNC Transformer Lamination Cut-to-length Line with Swing Shear

CNC transformer lamination cut-to-length line with swing shear is specially designed for cutting silicon steel coils into lamination strips used in transformer cores.

CNC transformer lamination cut-to-length line with swing shear adopts swing shear cutting device which is similar to Georg swing shear cutting machine.

CNC transformer lamination cut-to-length line with swing shear is a very small machine, main body is only about 2.2m long, including centering, notching, punching and cutting.

CNC transformer lamination cut-to-length line with swing shear combines V-notching, hole-punching and mitre cutting togther, high automation, high efficiency. Usually one 8-hour shift can cut 1 ton lamination strips.

CNC transformer lamination cut-to-length line with swing shear adopts Delta PLC, touch screen (HMI), inverter, servo motor and drive, high precision, good after-sale service.

CNC transformer lamination cut-to-length line with swing shearadopts special carbide alloy for cutting blade and notching blade and punching tools as well. Life can be more than 5 million before grinding.

CNC transformer lamination cut-to-length line with swing shear can cut different lamination strips:

lamination strips cut by the compact transformer core cutting machine

Main features of CNC transformer lamination cut-to-length line with swing shear:

1) Delta AC servo system plus Delta PLC professional module achieve high precision feeding, quick response, high precision positioning, low noise; Max. feeding speed 100m/min, starting & braking time is less than 10ms.

2) Full automatic finishing cutting, swinging angle, counting, cutting right angle, trapezoid, parallelogram, fish-head, etc.

3) Equipped with online punching & V notching device, high productivity

4) Cutting, punching and notching motors are inverter control, quick and low noise

5) Screw rod center positioning, driven by step motor, automatic positioning

6) Cutting blade, notching tool and punching tool are made by special ceramic alloy from Germany, long life, less burr

Buildup of CNC transformer lamination cut-to-length line with swing shear:

1. Inverter-controlled decoiler:

--Motor power: 1.5kW

--Max. coil weight: 1000kg

--Max. coil width: 500mm

--Coil inner diameter: 480-520mm

--Coil outer diameter: 1200mm

2 Automatic center positioning & guiding devices

--Two devices, one in the beginning and one before cutting device

--Both are driven by step motors, automatic positioning and centering

--Strip width can be pre-set on the touch screen

3 High speed feeding machine

--Servo motor driving: Delta servo motor, 2kW

--Feeding precision: +/-0.02mm

--Feeding speed: max. 100m/min

4 Online V notching device

--High speed motorized notching, 40 times per minute (average speed in line)

--Notch position tolerance: +/-0.05mm

--Driving motor power: 1.5kW

--Notching tool: high hardness ceramal steel imported from Germany, life more than 1200,000 times before grinding

--Notching position and numbers can be preset on the touch screen

5 Online punching device

--High speed motorized punching, 40 times per minute (average speed in line)

--Suitable punching hole diameter: 8~20mm

--Hole position tolerance: +/-0.05mm

--Punching tool: high hardness ceramal steel imported from Germany, life more than 200,000 times before grinding (one size punching tool is included on the machine)

--Punching position can be pre-set on the touch screen

6 Servo swinging and motorized cutting device

--High speed servo drive swinging, 3-5s per rotate

--Rotating angle precision: +/-0.1 degree

--Rotating servo motor power: 4.5kW

--High speed cutting, 30 times per minute (average speed in line)--Cut-to-length tolerance: +/-0.05mm

--Cutting motor power: 1.5kW

--Cutting blade: high hardness ceramal steel imported from Germany, life more than 1200,000 times before grinding

--Quantity and length are pre-set on the touch screen

7 Belt transmitting table: length 1200mm, driving motor power 1.5kW

8 Stacking table: length 1200mm

9 Control system

--Delta PLC

--Delta touch screen 5.7”

--Quantity, length, speed, angle combination can be pre-set on the touch screen

Main technical data of CNC transformer lamination cut-to-length line with swing shear:

--Suitable strip width: 30-500mm

--Max. silicon steel thickness: 0.6mm

--Cutting length: 1-999999mm

--Cut-to-length tolerance: +/-0.05mm

--Cutting angle tolerance: +/-0.03°

--Hole position tolerance: +/-0.05mm

--Notch position tolerance: +/-0.05mm

--Burr height: less than 0.02mm

--Feeding speed: max. 100m/min

--Dimension: about 2.2m x 1.4m x 1.4m (excluding decoiler & transmitting belt)

--Weight: about 1200kg

hole punch & V notch details of the silicon steel cutting machine

V-notching & Hole Punching Details of the CNC transformer lamination cut-to-length line with swing shear

lamination strips cut from Silicon steel cutting machine with swing shear

Lamintion Strips cut by the CNC transformer lamination cut-to-length line with swing shear

silicon steel cutting machine with swing shear installed in UAE

Complete CNC transformer lamintion cut-to-length line with Swing Shear in UAE

Detail more >>
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