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high speed armoring machine

  • USD / 0  
  • 1 Set/Sets
  • Zhenhuan
  • KJY400-48
  • China (Mainland),Jiangsu
  • Tag:steel wire armoring machine
  • Supplier - Nantong Zhenhuan Trade Co., Ltd.
  • China (Mainland)China (Mainland)
  • US$2.5 Million - US$5 Million
  • Manufacturers
  • North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
  •     
  • skype
  • Mr.Franks
  • 86-513-80558995
Post Date : February 20
MEMBRANE SWITCH KEYBOARDS
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Product Details
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Item specifics

Zhenhuan
KJY400-48
China (Mainland),Jiangsu

Specifications

HIGH SPEED ARMORING MACHINE

I Line description

This line is specially designed for armoring various cables with GI wires. It is also suitable for copper wire screening, taping and armoring.

The carriage has max. 48 bobbins, with back-twist device, better armoring result.

Carriage has safety protection palings; Taping and armoring section have protection cover.

II Line buildup

1) Φ2500 anaxial pay-off stand, one

2) Φ400/48 bobbin carriage, one

3) Stranding moulds seat, one

4) 55kW inverter control motor and reducer, one

5) Φ400/2 taping device, one

6) Φ800/2 wire taping device, one

7) Vertical length counter, one set

8) Φ2000 dual-towing system

9) Φ2500 anaxial take-up stand, one

10) Control system, one

III Main technical data

3.1 Suitable original cable diameter: max. Φ60 mm

3.2 GI wire diameter: Φ0.6~Φ3.6mm

3.3 GI wire numbers: max. 48 pieces

3.4 Cage rotating speed: 13.62~32.65r/min

3.5 Armoring pitch: 96~2602mm

3.6 Film/fabric taping speed: 188~419rpm

3.7 Film/fabric taping pitch: 8~190mm

3.8 GI strip taping speed: 113~258rpm

3.9 GI strip taping pitch: 12~322mm

3.10 Towing speed: 3.23~36.30m/min

3.11 Size of bobbin in the carriage: PN400

3.12 Central wire bobbin size: PN1250~PN2500

3.13 Take-up bobbin size: PN1250~PN2500

3.14 Main driving motor power: 55kW, inverter control

3.15 Central height of the line: 1000mm

IV Description of each section

4.1Φ2500 anaxial pay-off device for central cable

Bobbin size: PN1250~PN2500

Max. weight: 3T

Motorized elevating, motorized clamping/releasing, mechanical friction controlling tension.

4.2 Carriage section

Structure: double-support-wheel, full-gear back-twisting, high speed

Cage disk is full steel plate milled, diameter 2500mm

Transmission case: 6-shift, FW/RV and Neutral, enough rigidity & reliability

All wire-through moulds are made by corundum, smooth and anti-wearing, no damage to wires/cables

Band-type brake, hydraulic driven

4.3 Stranding mould seat:

Double-row structure, flip-open-cover pressing mould, stranding distance can be adjusted by moving screw.

Through hole diameter: Φ90mm

4.4 Tangential film taping device

l Through hole diameter: Φ120mm

Tape bobbin size: Φ400×Φ52×(20~60) mm

Number of bobbins: two

Taping material: polyester, non-woven fabric, semiconducting tape, etc.

Transmission case: 6-shift, FW/RV and Neutral

Structure: tangential type, taping angles can be adjusted via worm and gear separately on each dish; tape tension is manually adjusted, friction type

With protection cover

4.5 GI strip taping device

Through-hole diameter: Φ130mm

Strip tape bobbin size: Φ800×Φ200×(20~50) mm

Number of bobbins: two

Thickness of GI strips: 0.1~0.6mm

Transmission case: 6-shift, FW/RV and Neutral

Structure: half-tangential type, frame-rotating taping body; taping pitch is manually adjustable by adjusting guiding rollers.

4.6 Main driving system

Main driving motor: 55kW

Driving system is comprised of motor, reducer, hydraulic arrester, brake disk and coupling, etc.

4.7 Vertical length counter

Mechanical counting by wheel, vertical type

Counting precision: ±4‰

Counting length: max. 9999m

4.8 Dual-towing device

Dual-wheel towing, both wheels active, with grooves

Towing wheel diameter: φ2000mm

Towing speed stages: 27 stages

4.9 Take-up stand (with wire guiding device)

Lightning-rod wire guiding

Take-up bobbin size: PN1250~PN2500

Max. weight: 6T

Take-up driving motor: 6kg.m moment motor

Suitable cable size: less than φ50mm

Structure: anaxial, motorized elevating, motorized clamping & releasing

4.10 Control system

Electric control, inverter controlling speed

Power cabinet, main control box, pay-off control box, take-up control box

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Multi-wire tangential paper taping machine

Multi-wire tangential paper taping machine

Multi-wire tangential paper taping machine

WLZB-6/4X-3/12X

MULTI-WIRE TANGENTIAL PAPER TAPING MACHINE

I Model illustration

WLZB-6/4X-3/12X multi-wire paper taping machine

WLZB ------ Horizontal crawler-towing paper taping (overturning type)

6/4X ------ six wires separately taping max. 4 layers by six taping heads

3/12X ----- three taping heads for taping combined 6 wires together, each can tape max. 4 layers,

total max. 12 layers

II Main technical data

-- Suitable copper/aluminum flat wire width: 5-20mm

-- Suitable copper/aluminum flat wire thickness: 1-16mm

-- Flat wire section area: 10~200mm2

-- Flat wire width/thickness ratio: 0.4~12

-- Taping pitch: 8-32mm, continuous adjustable

-- Taping head rotating speed: 600rpm

-- Paper reel OD: 330mm

-- Paper reel ID: 75mm

-- Paper width: 10-32mm

-- Paper thickness: 0.04~0.125mm

-- Max. pay-off wire reel OD: 800mm

-- Max. take-up wire reel OD: max. 1500mm

III Supplying range

3.1 Main taping machine: one unit

3.2 Horizontal pay-off stands: 6 units

3.3 Gantry type take-up stand: 1 unit

3.4 Electric control system: one set

3.5 Accessories & foundation bolts: one set

3.6 Technical documents and foundation drawing: one set

IV Component details

4.1 FS-800 pay-off stand, 6 sets

-- Bobbin diameter: 800mm

-- Bobbin width: 630mm

-- Bore diameter: 80mm

-- Bobbin elevating method: motorized, 1.1kW motor power

-- Clamping method: pneumatic

-- Braking method: pneumatic

-- Max. bobbin weight: 1000kg

4.2 Straightening device, 6 sets

-- Straightening rollers: each set 5 vertical and 5 horizontal

-- Roller diameter: 46mm

-- Roller distance: 80mm

4.3 Online half-hardening device, 6 sets

-- Hardening rollers: 9 pcs (each set)

-- Diameter of rollers: 47mm

-- Clamping method: mechanic

4.4 Taping heads in parallel, 6 sets

-- Paper reel OD: 330mm

-- Paper reel ID: 75mm

-- Quantity of paper reels: 4

-- Paper reel clamping method: locknut

-- Paper taping angle adjustment method: rotating roller and the last one adopt wheel

-- Taping pitch: 8-32mm, continuous adjustable

-- Pitch excursion: +/-0.2mm

-- Taping speed: 600rpm

-- Max. taping layers: 4 layer

-- Tension control: mechanical constant tension, automatic

-- Paper breaking detector: phototube

4.5 Taping heads in serial (for combined wires), 3 sets

(same data as above item)

4.6 Rotating caterpillar type towing device, one set

-- Length of caterpillar belt: 3750mm

-- Width of caterpillar belt: 60mm

-- Belt material: rubber

-- Belt hardness: 85 degree

-- Driving method: by main motor, 18.5kW

-- Clamping method: pneumatic

-- Max. towing force: 800kgf

-- Overturning angle: 90°

4.7 Length counting device, two sets

-- Type: electronic counter

-- Length can be pre-set, and automatically stop

4.8 Control system: 1 set

-- PLC control, Mitsubishi PLC from Japan

-- Inverter control speed, Mitsubishi inverter from Japan

-- Main electric / electronic components: Schneider or Siemens

4.9 Gantry type take-up stand, one set

-- Bobbin diameter: 800mm~1600mm

-- Max. take-up weight: 4000kg

-- Bobbin elevating: motorized, 1.5kW motor

-- Bobbin clamping: motorized, 0.75kW motor

-- Bobbin horizontal movement driving motor: 1.5kW, inverter control

-- Separate PLC control system

-- Take-up driving motor: torque motor, 4.0kg

Detail more >>
HWT-2/4X single cable taping machine

HWT-2/4X single cable taping machine

HWT-2/4X single cable taping machine

HWT-2/4X SINGLE CABLE TAPING MACHINE

I Description of the machine

This taping machine is for taping insulation materials to round wires/cables to become flame-resistant cables.

There are two taping heads, each can tape max. two layers, two for left direction, two for right

direction, total 4 layers.

Suitable cables: max. OD 35mm2

Suitable insulation material: MICA tape, aluminum foil, non-woven fabric, etc.

II Buildup of the line:

comprised of one gantry type pay-off stand, main machine, one wheel-type towing device,

one gantry type take-up stand and electric control system.

2.1 FS-1400 active pay-off stand

l Max. load: 2000kg

l Max. bobbin OD: max. 1400mm

l Bobbin ID: according to requirement

l Bobbin width: according to requirement

l Paying-off driving motor: 4kW

l Bobbin elevating is driven by motor, 1.5kW

l Clamping method: motorized screw & nut clamping, clamping motor power 0.75kW

l Braking method: pneumatic disc

2.2 Straightening device

l Straightening rollers: 5 pcs horizontal, 5 pcs vertical

l Diameter of straightening rollers: 47mm

2.3 Taping heads, two sets

l Suitable insulation tape reel: OD 330mm, ID 75mm

l Quantity of tape reels: 2 for each taping head

l Taping angle adjustment: by rotating roller

l Taping pitch: 8-32mm, continuous adjustable

l Pitch excursion: +/-0.2mm

l Tension control: mechanical automatic constant tension control

l Tape breaking detection: phototube sensor, automatic

l Material of rollers touching paper: 45# steel, or stainless steel, or UHMWPE

l Max. rotating speed of taping head: 600rpm

l Main driving motor power: 5.5kW, inverter control

2.4 Wheel type towing device

l Two-wheel towing type, mechanically interlocked

l Towing wheels material: aluminum magnesium alloy

l Towing wheel diameter: 1500mm

l Main towing wheel has 6 grooves; auxiliary towing wheel has 6 pieces

l Towing force: interlocked with taping machine via gear box and reducer

16.jpg

2.5 Length measuring device, one

l Encoder measuring length, Omron encoder

l Automatic stop when reaching pre-set length

2.6 LS-1400 gantry type take-up stand, one

l Max. OD of bobbin: 1400mm

l Bobbin ID: according to requirement

l Bobbin width: according to requirement

l Wire guiding method: screw rod ordering, driving motor 1.1kW

l Bobbin elevating: torque motor, 1.5kW

l Bobbin take-up power: torque motor, 4kW

l Bobbin clamping: motorized screw & nut clamping, clamping motor power 0.75kW

l Max. bearing weight: 2000kg

l Braking method: pneumatic disc

2.7 Electric control system:

l PLC: Mitsubishi or Omron

l Inverter: Mitsubishi

l Electronics: Schneider or Omron

Detail more >>
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