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Pneumatic Troubleshooting Learning System

Post Date : February 15
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950-PT1 Pneumatic Troubleshooting

Troubleshooting is a key skill all technicians must have today. The 950-PT1 Pneumatic Troubleshooting System teaches pneumatic troubleshooting like no other product in the market today. A hands-on learning station models a real world electro-pneumatic machine with 30 faults that can be inserted into the system. Amatrol's FaultPro allows you to insert faults at will, trouble free.

  The 950-PT1 is the first product to offer a realistic troubleshooting experience for students because the faults are inserted throughout the system, including both the pneumatic, mechanical, and electrical components. The system is set up like a real machine with realistic loads, pressures, and heavy-duty pneumatic components, just like students will see in the workplace! The features also make the 950-PT1 an excellent system for teaching advanced pneumatics, system tuning, installation, and maintenance.

  The 950-PT1 teaches troubleshooting effectively because the pneumatic system operated under actual load conditions. Each application exposes students to a different type of load including inertial, friction, compression, and static loads. The 950-PT1 gives students experiences they normally could only get on the job. Each of the major circuit panels replicates a common application. The PLC control offers a variety of thumbwheel-selectable programs to change sequences, presenting students with different troubleshooting scenarios.

  The 950-PT1 System includes Amatrol's unique FaultPro computerized troubleshooting system, which automatically inserts faults and tracks student troubleshooting efforts. This system enables students to learn troubleshooting in a self-directed environment, allowing teachers to support more students. FaultPro features on-line student control of the troubleshooting activity though menu-driven screens, making it easy for students to set up and perform their own troubleshooting exercises for both practice and testing sessions. Students get immediate feedback about their responses so they know if they are learning and they receive a record of their skill achievement. An on-line help screen provides step-by-step instructions during the troubleshooting process.

  The computerized fault insertion system avoids damage to the equipment that is normally associated with manual fault insertion because it inserts faults electronically. This makes the training equipment last longer while being safer for the student and the teacher.

  The 30 faults that make up the fault insertion system present students with realistic troubleshooting experiences. Faults can be inserted into the electrical system, loads, and pneumatic system. Test points and measurement instruments are included so students can troubleshoot in a realistic manner.

Key Features
  • Computer-based fault insertion
  • Computerized fault insertion system avoids damage to equipment
  • 35 component test stations
  • Pre-mounted components, industrial fittings, and standard connections
  • Real world conditions
  • Different types of loads
  • Student troubleshooting reports
  • Realistic troubleshooting experiences
  • Models a real-world electro-pneumatic machine
  • Teaches advanced pneumatics, system tuning, installation, and maintenance

  • Additional Required Items
  • Compressed air, clean dry, 100 psig, 5 scfm, Amatrol model 90-926 or equal
  • Electrical power, 110 VAC/60Hz/1 PH or 4 Amps 230 VAC/50Hz/1 PH

  • Learning Topics
  • Troubleshooting
  • Startup/Shutdown
  • Installation
  • Maintenance
  • Lockout/Tagout
  • System Tuning
  • Air-Over-Oil Systems
  • Pilot-Operated DCVs
  • Rod less Cylinders
  • Subplate-Mounted Valves
  • Sandwich Valves
  • JIC Tie-Rod Cylinders
  • Shock Absorbers
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    Advanced Pneumatics Learning System

    Advanced Pneumatics Learning System

    Advanced Pneumatics Learning System

    85-AP Advanced Pneumatics Learning System

    The model 85-AP Advanced Pneumatics Learning System adds to the 850 series Basic and Intermediate Pneumatics Learning Systems to teach advanced pneumatic applications. Students learn industry-relevant skills, including how to operate, install, analyze performance, and design pneumatic systems.
      The model 85-AP includes advanced pneumatic components module, student learning materials for both theory and lab, and teachers guide. This system uses industrial quality components to help students become better prepared for what they will encounter on the job and to withstand frequent student use.

    Key Features
  • Low-Cost
  • Self-Directed or Teacher Led Curriculum
  • Industrial Standard Components
  • Portable

  • Related Products
    The following products can be used to extend the learning capabilities of the Advanced Pneumatics Learning System:
  • Additional Required Items
  • Model 850-P1 Basic Pneumatics System (or Model 85-BP)
  • Model 85-IP Intermediate Pneumatics System

  • Learning Topics
  • Water Removal
  • Air Filtration
  • Lubricators
  • Flow Measurement
  • Air Compressor Operation
  • Air Compressor Types
  • Component Sizing
  • Air Bearings
  • Motor Loads
  • Quick Exhaust Valves
  • Cylinder Applications
  • Pneumatic Cylinder Loads
  • Advanced Pneumatic Principles
  • Compressor Performance
  • Dryers
  • Component Maintenance
  • Detail more >>
    Intermediate Pneumatics Learning System

    Intermediate Pneumatics Learning System

    Intermediate Pneumatics Learning System

    85-IP Intermediate Pneumatics Learning System

    The model 85-IP Intermediate Pneumatics Learning System adds to the model 850-P1 Basic Pneumatics Learning System to teach level 2 pneumatic components and system applications. Students learn industry-relevant skills related to these new topics including how to: operate, install, analyze performance, and design pneumatic systems.
      The model 85-IP includes an intermediate pneumatics module with various types of pneumatic valves and other components, hose and fittings set, student learning materials for both theory and lab, and teachers guide. This system uses industrial quality components to help students become better prepared for what they will encounter on the job and to withstand frequent student use.
      Components are pre-mounted to panels and include quick disconnect fittings to enable students to quickly set up circuits by eliminating the need for mechanical mounting. These panels are designed to mount to a common table-top surface or the 850 workstation. They can be interfaced with other panels from the basic level system to replicate a variety of industrial applications.

    Key Features
  • Pre-Mounted Components for quick setup
  • Plug-in Quick Disconnect Connections
  • Industrial Standard Components
  • Portable

  • Additional Required Items
  • Hand Tool Set
  • Compressed Air: 100 psig/ 690 kPa
  • Amatrol Model 850-P1 Basic Pneumatics System

  • Detail more >>
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